Speed Scrub 500 Walk-Behind Floor Scrubber Operator Manual (2024)

```html

Specifications

• Product Name: Insta-FitTM Adapter
• Feature: Smart-FillTM Automatic Battery Watering
• Model: WALK-BEHIND FLOOR SCRUBBER R
• Manufacturer: Tennant Company
• Website: www.nobles.com/manuals

Product Usage Instructions

Safety

Before operating the machine, familiarize yourself with theimportant safety instructions provided in the manual. Make sure toadhere to all safety labels and guidelines to preventaccidents.

Operation

• Machine Components: Understand the differentcomponents of the machine for efficient operation.
• Scrub Head Types: Learn about the differentscrub head types available for the machine.
• Control Panel Components: Familiarize yourselfwith the buttons and indicators on the control panel for properoperation.
• Installing Batteries: Follow the instructionsprovided to correctly install batteries for optimalperformance.
• Machine Setup: Set up the machine according tothe guidelines provided in the manual for effective use.
• Control Panel Operation: Learn how to operatethe control panel including different buttons and indicators.

FAQ

Q: How do I dispose of packaging materials and used machinecomponents?

A: Please dispose of packaging materials andused machine components such as batteries in an environmentallysafe way according to your local waste disposal regulations.Remember to recycle whenever possible.

Q: Where can I find additional manuals or support?

A: For the latest Parts manuals and otherlanguage Operator manuals, visit www.nobles.com/manuals. You can alsocontact Tennant Company at (800) 553-8033 for furtherassistance.

```

File Info : application/pdf, 45 Pages, 13.28MB

PDF [download]

9015513

ENGLISH®TennantTrue® Parts IRIS® a Tennant TechnologyInsta-FitTM AdapterSmart-FillTM Automatic Battery WateringSPEED SCRUB® 500WALK-BEHIND FLOOR SCRUBBER ROPERATOR MANUALFor the latest Parts manuals and other language Operator manuals, visit:www.nobles.com/manuals9015513 Rev. 04 (11-2022)*9015513*INTRODUCTIONThis manual is furnished with each new model. It provides necessary operation and maintenance instructions.Read this manual completely and understand the machine before operating or servicing it.This machine will provide excellent service. However, the best results will be obtained at minimum costs if:S The machine is operated with reasonable care.S The machine is maintained regularly - per themaintenance instructions provided.S The machine is maintained with manufacturersupplied or equivalent parts.To view, print or download manuals online visit www.tennantco.com/manualsPROTECT THE ENVIRONMENT Please dispose of packaging materials and used machine components such as batteries in an environmentally safe way according to your local waste disposal regulations.Always remember to recycle.INTENDED USEThe Speed Scrub 500 walk-behind floor scrubber is intended for commercial use, for example in hotels, schools, hospitals, factories, shops, offices and rental businesses. It is designed to scrub hard floor surfaces (concrete, tile, stone, synthetic, etc.) in an indoor environment. This machine is not intended for cleaning carpets or sanding wood floors. Use only recommended pads/brushes and commercially available floor cleaning detergents. Do not use this machine other than described in this Operator Manual.MACHINE DATAPlease fill out at time of installation for future reference. Model No. -Serial No. -Installation Date -SERIAL NUMBER LABEL LOCATIONTennant Company 10400 Clean Street Eden Prairie, MN 55344- 2650 Phone: (800) 553- 8033 www.nobles.com1-STEP is a trademark of Tennant Company. Specifications and parts are subject to change without notice. Original Instructions. Copyright ©2017-2022 Tennant Company. All rights reserved.2UNCRATING MACHINECarefully check machine for signs of damage. Report damages at once to carrier. Contact distributor or Tennant for missing items. To uncrate the machine, remove straps, wheel blocks and shipping brackets. Using the supplied ramp carefully back the machine off the pallet. Make sure scrub head is in the raised position. ATTENTION: Do not remove machine from pallet without using ramp, machine damage may occur.Nobles Speed Scrub 500 (11-2022)INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 INTENDED USE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 MACHINE DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2SERIAL NUMBER LABEL LOCATION . . . . . . 2UNCRATING MACHINE . . . . . . . . . . . . . . . . . . . . . 2SAFETYIMPORTANT SAFETY INSTRUCTIONS . . . . . . . 5 SAFETY LABELS . . . . . . . . . . . . . . . . . . . . . . . . . . . 7OPERATIONMACHINE COMPONENTS . . . . . . . . . . . . . . . . . . . 8 MACHINE COMPONENTS . . . . . . . . . . . . . . . 9 SCRUB HEAD TYPES . . . . . . . . . . . . . . . . . . . 9CONTROL PANEL COMPONENTS . . . . . . . . . . . 10 MACHINE SYMBOLS . . . . . . . . . . . . . . . . . . . . . . . 10 INSTALLING BATTERIES . . . . . . . . . . . . . . . . . . . 11 HOW THE MACHINE WORKS . . . . . . . . . . . . . . . 11 BRUSH AND PAD INFORMATION . . . . . . . . . . . . 12 MACHINE SETUP . . . . . . . . . . . . . . . . . . . . . . . . . . 12ATTACHING SQUEEGEE ASSEMBLY . . . . . 12 INSTALLING DISK BRUSHES/PADS (Disk Scrub Head Model) . . . . . . . . . . . . . . . . . 13 INSTALLING ORBITAL PADS (Orbital Scrub Head Model) . . . . . . . . . . . . . . . 14 INSTALLING CYLINDRICAL BRUSHES (Cylindrical Brush Scrub Head Model) . . . . . . 14 FILLING SOLUTION TANK . . . . . . . . . . . . . . . 15 FILLING AUTOMATIC BATTERY WATERING TANK (OPTION) . . . . . . . . . . . . . . . . . . . . . . . . 15 ec-H2O WATER CONDITIONING CARTRIDGE (ec-H2O MODEL) . . . . . . . . . . . . . . . . . . . . . . . 16CONTROL PANEL OPERATION . . . . . . . . . . . . . 16 1-STEP BUTTON . . . . . . . . . . . . . . . . . . . . . . . . 16 BRUSH PRESSURE BUTTON . . . . . . . . . . . . 16 SOLUTION FLOW BUTTON . . . . . . . . . . . . . . 17 ec-H2O BUTTON / INDICATOR (Option) . . . 17 SERVICE INDICATOR . . . . . . . . . . . . . . . . . . . 17 PARKING BRAKE INDICATOR (Option) . . . . 17 BATTERY DISCHARGE INDICATOR . . . . . . 17 AUTOMATIC BATTERY WATERING INDICATOR (Option) . . . . . . . . . . . . . . . . . . . . 18MACHINE OPERATION . . . . . . . . . . . . . . . . . . . . . 18 PRE-OPERATION CHECK LIST . . . . . . . . . . . 18 OPERATING MACHINE . . . . . . . . . . . . . . . . . . 18 EMERGENCY SHUT-OFF BUTTON . . . . . . . 20 WHILE OPERATING MACHINE . . . . . . . . . . . 20 CIRCUIT BREAKER PANEL . . . . . . . . . . . . . . 21 HOUR METER . . . . . . . . . . . . . . . . . . . . . . . . . . 21Nobles Speed Scrub 500 (11-2022)CONTENTSDRAINING TANKS . . . . . . . . . . . . . . . . . . . . . . . . . . 21 DRAINING RECOVERY TANK . . . . . . . . . . . . 21 DRAINING SOLUTION TANK . . . . . . . . . . . . . 22SERVICE INDICATOR CODES . . . . . . . . . . . . . . . 23 ON-BOARD BATTERY CHARGER SERVICE INDICATOR CODES . . . . . . . . . . . . . . . . . . . . 24 ec-H2O SYSTEM SERVICE INDICATOR CODES - OPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24MAINTENANCEMAINTENANCE CHART . . . . . . . . . . . . . . . . . . . . . 25 MACHINE MAINTENANCE . . . . . . . . . . . . . . . . . . 26AFTER DAILY USE . . . . . . . . . . . . . . . . . . . . . . 26 AFTER WEEKLY USE . . . . . . . . . . . . . . . . . . . 28 AFTER EVERY 50 HOURS OF USE . . . . . . . 28 AFTER EVERY 100 HOURS OF USE . . . . . . 28 ELECTRIC MOTORS . . . . . . . . . . . . . . . . . . . . 29 BELTS (Cylindrical Brush Model) . . . . . . . . . . 29 BATTERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 MAINTENANCE-FREE BATTERIES . . . . . . . 30 FLOODED (WET) LEAD-ACID BATTERIES 30 CHECKING CONNECTIONS / CLEANING (All battery types) . . . . . . . . . . . . . . . . . . . . . . . 30 CHARGING BATTERIES . . . . . . . . . . . . . . . . . 30 BATTERY CHARGER SETTINGS . . . . . . . . . 32 CHANGING ON-BOARD BATTERY CHARGER SETTINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 MANUAL BATTERY WATERING SYSTEM (Trojan Battery OPTION) . . . . . . . . . . . . . . . . . 33 AUTOMATIC BATTERY WATERING SYSTEM (Trojan Battery OPTION) . . . . . . . . . . . . . . . . . 34 SQUEEGEE BLADE REPLACEMENT . . . . . . . . . 35 ec-H2O WATER CONDITIONING CARTRIDGE REPLACEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 MACHINE JACKING . . . . . . . . . . . . . . . . . . . . . . . . 37 TRANSPORTING MACHINE . . . . . . . . . . . . . . . . . 37 STORING MACHINE . . . . . . . . . . . . . . . . . . . . . . . . 38 FREEZE PROTECTION . . . . . . . . . . . . . . . . . . 38 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . 39SPECIFICATIONSGENERAL MACHINE DIMENSIONS/ CAPACITIES/PERFORMANCE . . . . . . . . . . . . . . 41 MACHINE DIMENSIONS . . . . . . . . . . . . . . . . . . . . 433CONTENTS4Nobles Speed Scrub 500 (01-2017)SAFETYIMPORTANT SAFETY INSTRUCTIONS - SAVE THESE INSTRUCTIONSThe following warning precautions are used throughout this manual as indicated in their description:WARNING: To warn of hazards or unsafepractices which could result in severe personal injury or death.FOR SAFETY: To identify actions which must be followed for safe operation of equipment.The following information signals potentially dangerous conditions to the operator. Know when these conditions can exist. Locate all safety devices on the machine. Report machine damage or faulty operation immediately.WARNING: To Reduce the Risk of Fire,Explosion, Electric Shock or Injury:- Read manual before operating machine.- Do not use or pick up flammable materials or reactive metals.- Do not use near flammable liquids, vapors or combustible dusts. This machine is not equipped with an explosion proof motor. The electric motor will spark upon start up and during operation which could cause a flash fire or explosion if machine is used in an area where flammable vapors/liquids or combustible dusts are present.- Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks and open flame away when charging.- Disconnect battery cables and charger cord before cleaning and servicing machine.- Do not charge batteries with damaged cord. Do not modify plug.If the charger supply cord is damaged or broken, it must be replaced by the manufacturer or its service agent or a similarly qualified person in order to avoid a hazard.- Do not use outdoors. Store indoors.- Spinning pad/brush, keep hands away.IRIS Telemetry - This machine may be equipped with technology that automatically communicates over the cellular network. If the machine will be operated where cell phone use is restricted because of concerns related to equipment interference, please contact a Tennant representative for information on how to disable the cellular communication functionality.FOR SAFETY:1. Do not operate machine: - Unless trained and authorized. - Unless operator manual is read and understood. - Unless mentally and physically capable of following machine instructions. - Under the influence of alcohol or drugs. - While using a cell phone or other types of electronic devices. - If not in proper operating condition. - In outdoor areas. This machine is for indoor use only. - In areas where flammable vapors/liquids or combustible dusts are present. - With pads or accessories not supplied or approved by Tennant. The use of other pads may impair safety. - In areas with possible falling objects. - In areas that are too dark to safely see the controls or operate machine.2. Before operating machine: - Check machine for fluid leaks. - Make sure all safety devices are in place and operate properly.3. When operating machine: - Use only as described in this manual. - Report machine damage or faulty operation immediately. - Wear closed-toe, non-slip work shoes. - Reduce speed when turning. - Go slowly on inclines and slippery surfaces. - The machine may only be operated on gradients up to 2%. - Follow site safety guidelines concerning wet floors. - Follow mixing, handling and disposal instructions on chemical containers. - Do not carry passengers on machine. - Use care when reversing machine. - Keep children and unauthorized persons away from machine. - Do not allow machine to be used as a toy.4. Before leaving or servicing machine: - Stop on level surface. - Set the parking brake, if equipped. - Turn off machine and remove key.Nobles Speed Scrub 500 (11-2022)55. When servicing machine: - Disconnect battery connection and charger cord before working on machine.- All work must be done with sufficient lighting and visibility.- All repairs must be performed by trained personnel.- Use Tennant supplied or approved replacement parts.- Do not modify the machine from its original design.- Block machine tires before jacking machine up.- Jack machine up at designed locations only. Support machine with jack stands.- Use hoist or jack that will support the weight of the machine.- Avoid moving parts. Do not wear loose clothing or jewelry and secure long hair.- Do not disconnect the off-board charger's DC cord from the machine's receptacle when the charger is operating. Arcing may result. If the charger must be interrupted during charging cycle, disconnect the AC power supply cord first.- Do not use incompatible battery chargers as this may damage battery packs and potentially cause a fire hazard.- Inspect charger cord regularly for damage.- Keep work area well ventilated. - Avoid contact with battery acid.- Keep all metal objects off batteries. - Do not power spray or hose off machine.Electrical malfunction may occur. Use damp cloth.- Use a hoist or adequate assistance when lifting batteries.- Battery installation must be done by trained personnel.- Only use distilled water when filling the automatic battery watering tank.- Wear personal protection equipment as needed and where recommended in this manual.For Safety: wear protective gloves.For Safety: wear eye protection.SAFETY6. When loading/unloading machine onto/off truck or trailer: - Drain tanks before loading machine. - Use a ramp that can support the machine weight and operator. - The machine may only be operated on gradients up to 2%. - Lower the scrub head and squeegee before tying down machine. - Turn machine off and remove key. - Set parking brake (if equipped). - Block machine wheels. - Use tie-down straps to secure machine.6Nobles Speed Scrub 500 (01-2017)SAFETYSAFETY LABELSThe safety labels appear on the machine in the locations indicated. Replace labels if they are missing or become damaged or illegible.WARNING LABEL - Located on recovery tank cover.WARNING LABEL Spinning brush. Keep hands away. Located on scrub head.WARNING LABEL Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks and open flame away when charging. Located on bottom side of recovery tank.Nobles Speed Scrub 500 (01-2017)WARNING LABEL Electrical hazard. Disconnect battery cables before servicing machine. Located on circuit breaker panel.7OPERATION MACHINE COMPONENTS23242315 691013 141526 25 274 8 34723011 12 16 17182928 31 32 333521192036 228Nobles Speed Scrub 500 (11-2022)MACHINE COMPONENTS1. Control handle 2. Control handle start bail 3. Control panel 4. Forward/Reverse lever 5. Speed control knob 6. USB port (Service only) 7. Key switch 8. Transport tie-down bracket 9. Emergency shut-off button 10. Hour meter 11. Solution tank rear hose fill-port 12. Solution tank level/drain hose 13. Recovery tank drain hose 14. Circuit breaker panel 15. On-board battery charger 16. On-board battery charger cord hooks 17. On-board battery charger cord 18. Off-board battery charger receptacleSCRUB HEAD TYPESOPERATION19. Squeegee lower/lift foot pedal 20. Squeegee assembly 21. Squeegee vacuum hose 22. Squeegee debris/drip tray 23. Recovery tank 24. ec-H2O module (option) 25. ec-H2O water conditioning cartridge 26. Battery compartment 27. Automatic battery watering tank (option) 28. Solution tank 29. Solution tank front bucket fill-port 30. Scrub head 31. Scrub head skirt 32. Pad release plunger 33. Wall rollers 34. Parking brake (option) 35. Recovery tank lid 36. Recovery tank float shut-off screen26 in / 650 mm Dual Disk 28 in / 700 mm Dual Disk 32 in / 800 mm Dual Disk28 in / 700 mm Cylindrical Brush28 in / 700 mm Orbital PadNobles Speed Scrub 500 (11-2022)9OPERATIONCONTROL PANEL COMPONENTS1 243591. 1-Step button 2. Brush pressure button 3. Brush pressure indicator 4. Solution flow button 5. Solution flow indicator 6. Service Indicator 7. Battery discharge indicator (BDI) 8. ec-H2O button / indicator (option) 9. Automatic battery watering indicator (option) 10. Cloud Connectivity indicator (option) 11. Parking Brake indicator (option)6117810MACHINE SYMBOLSRead Manual Fast speed (drive model) Slow speed (drive model) Forward / Reverse (drive model)Key On Key Off ec-H2O scrubbing (option) Battery chargeDo not power spray10Parking brake (option) Automatic Battery Watering Tank (Option) No detergent (ec-H2O option) Water temperature (ec-H2O option) Circuit breaker Cloud Connectivity (Telemetry option)Nobles Speed Scrub 500 (11-2022)INSTALLING BATTERIESWARNING: Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks and open flame away when charging.FOR SAFETY: When servicing machine, wear appropriate personal protection equipment as needed. Avoid contact with battery acid.BATTERY SPECIFICATIONS Requires four 6 volt deep-cycle batteries, 260 Ah @ 20 hr or two 12V TPPL batteries. Contact distributor or Tennant for battery recommendations. FOR SAFETY: Before leaving or servicing machine, stop on level surface, turn off machine, remove key and set parking brake if equipped.1. Lift the recovery tank to access the battery compartment (Figure 1).FIG. 12. Carefully install the batteries into the battery compartment tray and arrange the battery posts as shown (Figures 2 & 3). Position foam spacer(s) as shown. Using the supplied battery post boots, connect the cables to battery posts, RED TO POSITIVE (+) & BLACK TO NEGATIVE (-).FOR SAFETY: When servicing machine, use a hoist or adequate assistance when lifting batteries.4x6V Standard BatteriesFOAM SPACERREDBLACKFIG. 2 Nobles Speed Scrub 500 (09-2020)FOAM SPACEROPERATION2x12V TPPL BatteriesBLACKREDFOAM SPACERBLACKREDFIG. 3IMPORTANT: Before charging batteries, make sure the battery charger and the machine's battery discharge indicator are properly set for battery type. Failure to properly set will result in battery damage. See BATTERY CHARGER SETTINGS. ATTENTION: Do not disconnect battery cables while charger is plugged in, circuit board damage may result. IRIS® Battery Charging Metrics Notification: Machines equipped with capability to report battery charging data via IRIS are supplied with a charger and set of batteries from the factory. When a battery reaches its end of life and must be replaced, Tennant highly recommends that the same battery type be used to continue to maximize the machines performance. In the event a battery with a different amp hour (AH), type (Flooded, AGM, Gel, TPPL), or manufacturer is selected for replacement please contact Tennant technical service department for assistance in determining the feasibility of the replacement batteries and if so, selecting the correct charging profile. Availability of IRIS battery metric reporting is not guaranteed with third party supplied batteries.HOW THE MACHINE WORKSConventional scrubbing: When using the conventional scrubbing mode, water and detergent mixture from the solution tank flows to the floor and the rotating brush(es)/pad(s) scrub the floor clean. As the machine moves forward, the squeegee with vacuum suction picks up the dirty solution from the floor into the recovery tank.ec-H2O NanoClean Technology (option): When using the ec-H2O NanoClean technology, normal water passes through a module where it is electrically converted into a cleaning solution. The electrically converted water attacks the dirt, allowing the machine to easily scrub away the suspended soil. The converted water then returns to normal water in the recovery tank.11OPERATIONBRUSH AND PAD INFORMATIONFor best cleaning results use the appropriate brush or pad for your cleaning application. Listed below are brushes and pads and the applications for which each is best suited.NOTE: The amount and type of soilage play an important role in determining the type of brush or pad to use. Contact a Tennant representative for specific recommendations.Soft nylon bristle scrub brush (White) Recommended for cleaning coated floors without removing finish. Cleans without scuffing.Polypropylene bristle scrub brush (Black) This general purpose polypropylene bristle scrub brush is used for scrubbing lightly compacted soilage. This brush works well for maintaining concrete, wood and grouted tile floors.Super abrasive bristle scrub brush (Gray) Nylon fiber impregnated with abrasive grit to remove stains and soilage. Strong action on any surface. Performs well on buildup, grease, or tire marks.Polishing pad (White) Used to maintain highly polished or burnished floors.Buffing pad (Red) - Used for light duty scrubbing without removing floor finish.Scrubbing pad (Blue) - Used for medium to heavy-duty scrubbing. Removes dirt, spills, and scuffs and leaves surface clean ready for re-coating.Stripping pad (Brown) - Used for stripping of floor finish to prepare the floor for recoating.Heavy duty stripping pad (Black) - Used for aggressive stripping of heavy finishes/sealers, or very heavy duty scrubbing.Surface preparation pad (Maroon) - Used for very aggressive chemical free removal of floor finish to prepare the floor for re-coating.Turf scrubbing pad (Green) - Used to scrub uneven floor surfaces with crevices, cracks and deep grout lines.MACHINE SETUPATTACHING SQUEEGEE ASSEMBLY FOR SAFETY: Before leaving or servicing machine, stop on level surface, turn off machine, remove key and set parking brake if equipped. 1. Lift the squeegee mount bracket to the raisedposition. Place foot under pedal to lift (Figure 4).FIG. 42. Mount the squeegee assembly to the squeegee mount bracket (Figure 5). Tighten knobs to secure squeegee assembly to bracket.FIG. 53. Connect the vacuum hose to the squeegee assembly (Figure 6).FIG. 612Nobles Speed Scrub 500 (01-2017)5. Check the squeegee blades for proper deflection. The blades should deflect as shown (Figure 7).OPERATIONFOR SAFETY: Do not operate machine with pads or accessories not supplied or approved by Tennant. The use of other pads may impair safety.3. Set the yellow spring clips to the open position to make brush installation easier. Press clips down and outward to set (Figure 10).FIG. 76. To adjust the blade deflection, loosen the jam nut and turn the caster hex plate until there is a 1/16" (2mm) space between caster and floor. Re-tighten jam nut and repeat step on other caster (Figure 8).Jam Nut1/16 in 2 mmFIG. 104. Align the pad driver or brush under the motor hub and push it upward to engage hub (Figure 11). Replace pads or brushes when they no longer clean effectively or when the bristles on the brush disk are worn to the yellow indicator (Figure 11).Caster hex plateFIG. 8INSTALLING DISK BRUSHES/PADS (Disk Scrub Head Model)1. Raise scrub head off floor and remove key. FOR SAFETY: Before leaving or servicing machine, stop on level surface, turn off machine, remove key and set parking brake if equipped. 2. Attach the pad to the pad driver before installingthe driver. Secure pad with center-lock (Figure 9).FIG. 115. To remove the pad drivers/brushes, raise the scrub head and press down on the yellow pad release plunger (Figure 12). Pad will drop to floor.FIG. 9 Nobles Speed Scrub 500 (01-2017)FIG. 1213OPERATIONINSTALLING ORBITAL PADS (Orbital Scrub Head Model) For best cleaning performance and to avoid damaging the pad driver plate or floor surface, always use backer pad with working pads (Figure 13).Orbital scrub headPad driver plateBacker padWorking padFIG. 131. Raise scrub head off floor and remove key. FOR SAFETY: Before leaving or servicing machine, stop on level surface, turn off machine, remove key and set parking brake if equipped. FOR SAFETY: Do not operate machine with pads or accessories not supplied or approved by Tennant. The use of other pads may impair safety. 2. Attach backer pad, retaining strips facingdownward, to working pad (Figure 14).INSTALLING CYLINDRICAL BRUSHES (Cylindrical Brush Scrub Head Model) 1. Raise scrub head off floor and remove key. FOR SAFETY: Before leaving or servicing machine, stop on level surface, turn off machine, remove key and set parking brake if equipped. 2. Unfasten yellow latch and remove the idler platefrom the scrub head (Figure 16).FIG. 163. Attach idler plate to brush end with double row of bristles (Figure 17).Double row of bristlesFIG. 143. Attach the two pads to the bottom of the scrub head (Figure 15). Make sure pad is centered on scrub head.FIG. 174. Guide brush onto the drive hub and refasten latch (Figure 18).Double row of bristlesFIG. 1514FIG. 18 Nobles Speed Scrub 500 (01-2017)FILLING SOLUTION TANKFOR SAFETY: Before leaving or servicing machine, stop on level surface, turn off machine, remove key and set parking brake if equipped.The machine is equipped with two solution tank fill-port locations. A front bucket fill-port and a rear hose fill-port (Figure 19).OPERATION2. Replace the front and rear fill-port cover after filling solution tank (Figure 21).FIG. 191. Fill the solution tank with water until level reaches the "3/3" mark on the solution tank drain hose indicator (Figure 20).ec-H2O Scrubbing (Option)- Fill solution tank with only cool clean water (less than 70°F/21°C). Do not add conventional floor cleaning detergents. An ec-H2O system fault will occur if cleaning detergents are added.Conventional Scrubbing - Fill solution tank with water (not to exceed 60°C/140°F). Pour a recommended cleaning detergent into the solution tank according to mixing instructions on the container.ATTENTION: For Conventional Scrubbing, only use commercially approved cleaning detergents. Machine damage due to improper detergent usage will void themanufacturer's warranty.WARNING: Flammable materials can cause an explosion or fire. Do not use flammable materialsin tank(s).NOTE: Do not use the ec-H2O system when there are conventional cleaning detergents in the solution tank. Drain, rinse, and refill the solution tank with clear cool water before operating the ec-H2O system. Conventional cleaning detergents will cause an ec-H2O system fault.FIG. 21FILLING AUTOMATIC BATTERY WATERING TANK (OPTION) FOR SAFETY: Before leaving or servicing machine, stop on level surface, turn off machine, remove key and set parking brake if equipped. 1. Lift the recovery tank to access the automaticbattery watering tank (Figure 22). Drain recovery tank before lifting tank.FIG. 222. Remove the blue cap from the automatic battery watering tank (Figure 23).3. Pour distilled water into tank (Figure 23). FOR SAFETY: When operating machine, only use distilled water when filling the automatic battery watering tank.FIG. 20 Nobles Speed Scrub 500 (09-2020)FIG. 2315OPERATION4. When the tank needs refilling, the automatic battery watering indicator will alert user to add distilled water (Figure 24). See CONTROL PANEL OPERATION for further details.FIG. 24ec-H2O WATER CONDITIONING CARTRIDGE (ec-H2O MODEL) The ec-H2O system is equipped with a water conditioning cartridge (Figure 25). The cartridge is designed to protect the machine's plumbing system from potential scaling. The cartridge is required to be replaced when it reaches its maximum water usage or expiration time on when the cartridge was activated, which ever comes first. Depending on machine usage a new cartridge can last anywhere from 12 to 24 months.All cartridges are labeled with a manufacture date. The shelf-life of an un-installed cartridge is one year from manufacture date. For new cartridge replacement, the ec-H2O module timer must be reset. See ec-H2O WATER CONDITIONING CARTRIDGE REPLACEMENT.ATTENTION: During first time use and after replacing the water conditioning cartridge, the ec-H2O system will automatically override the selected solution flow rate for up to 75 minutes.CONTROL PANEL OPERATION1-STEP BUTTON With key turned on, press the 1-STEP button to activate the scrub function (Figure 27). The scrub head will lower to floor. Press button again to stop the scrub function and to raise scrub head.FIG. 25The control panel will signal the following code when it's time to replace the cartridge (Figure 26). The ec-H2O icon will begin to blink blue and red. See SERVICE INDICATOR CODES for further details.FIG. 27BRUSH PRESSURE BUTTONPress the brush pressure button to increase or decrease the brush pressure (Figure 28). The brush pressure indicator will display the pressure setting. One LED = Low pressure, two LED's = High pressure.FIG. 2616FIG. 28NOTE: Orbital scrub head model - If brush pressure is set too high for scrubbing conditions, the brush pressure setting will automatically reduce to a lower setting and begin flashing. The flashing LED alerts the operator to reduce the brush pressure setting to prevent brush motor overload.Nobles Speed Scrub 500 (11-2022)SOLUTION FLOW BUTTONPress the solution flow button to increase or decrease the solution flow rate (Figure 29). The solution flow indicator will display flow setting. No LED = No flow, One LED = Low flow, two LED's = Medium flow, three LED's = High flow.OPERATIONSERVICE INDICATOR When the machine or on-board battery charger detects a fault, the service indicator will light up and begin flashing (Figure 31). The battery discharge indicator lights will also flash a fault code. See SERVICE INDICATOR CODES to diagnose machine fault.FIG. 29ec-H2O BUTTON / INDICATOR (Option)The ec-H2O system automatically turns on at each key start. A blue ec-H2O indicator appears when machine is equipped with the ec-H2O option. The green LED illuminates when ec-H2O is activated. To turn off the ec-H2O system, press the ec-H2O button. The green LED indicator will disappear (Figure 30).FIG. 30ec-H2O INDICATOR Solid blue Blinking blue/redSolid or blinking redCONDITIONNormal operationWater conditioning cartridge expired. Replace cartridge.A system fault has occurred. See Service Indicator Codes.NOTE: If a fault occurs to the ec-H2O system, the machine will automatically turn off the ec-H2O system and convert over to conventional scrubbing. The service indicator icon will remain solid red or continue to blink red until the ec-H2O fault is serviced.FIG. 31PARKING BRAKE INDICATOR (Option) Lights up when parking brake lever is engaged. To turn off indicator, disengage parking brake lever near left rear wheel (Figure 32).FIG. 32BATTERY DISCHARGE INDICATOR The battery discharge indicator (BDI) displays the charge level of the batteries while the machine is operating. When the batteries are fully charged, all five indicators are lit (Figure 33). When the discharge level reaches the red light, stop scrubbing and recharge the batteries. When the red light begins to flash, the scrub function will be disabled to protect the batteries from total discharge. The machine will still propel when the red light is flashing. This will allow user to transport the machine to the charging station.FIG. 33Nobles Speed Scrub 500 (11-2022)17OPERATIONAUTOMATIC BATTERY WATERING INDICATOR (Option)The automatic battery watering indicator will flash when the battery watering tank is empty and needs refilling (Figure 34).To protect the batteries from damage, the machine's scrub function will be disabled after 10 hours of continued use if tank is not refilled. When the indicator flashes rapidly, the scrub function will be disabled. Add distilled water and restart key to clear the flashing indicator. See FILLING AUTOMATIC BATTERY WATERING TANK.ABW INDICATOR Flashing SolidFlashing rapidlyFIG. 34CONDITIONEmpty ABW tank. Refill tank and restart key.ABW system attempted to water batteries but batteries are already full or watering hose is kinked. Check for kink. Restart key.Empty ABW tank has been empty too long and scrub function has been disabled. Refill tank and restart key.MACHINE OPERATIONFOR SAFETY: Do not operate machine unless operator manual is read and understood.PRE-OPERATION CHECK LIST Sweep area and remove any obstructions. Check brushes/pads for wear and damage. Check squeegee blades for wear and damage. Confirm recovery tank is empty, debris tray is cleanand the float shut-off screen is installed and clean. Check scrub head skirt for wear and damage. Cylindrical brush model - confirm debris trough isempty and clean. ec-H2O Scrubbing: Confirm solution tank is filledwith clear cool water only. ec-H2O Scrubbing: Confirm all conventionalcleaning agents/restorers are drained and rinsed from solution tank. Check machine for proper operation.OPERATING MACHINEFor control panel operating instructions, see CONTROL PANEL OPERATION. 1. Release the parking brake lever, if equipped(Figure 35)2. Turn the key to the on ( I ) position (Figure 35).FIG. 3518Nobles Speed Scrub 500 (11-2022)3. ec-H2O models - The ec-H2O system automatically turns on at each key start. A blue ec-H2O indicator appears when machine is equipped with the ec-H2O option. The green LED illuminates when ec-H2O is activated. To turn off the ec-H2O system, press the ec-H2O button. The green LED indicator will disappear (Figure 36).ATTENTION: When conventional scrubbing with cleaning detergents in solution tank, make sure to turn off the ec-H2O system by pressing the ec-H2O button (Figure 36). If cleaning detergent is accidentally cycled through ec-H2O system, a system fault will occur. To clear fault, drain solution tank, add clear water and operate the ec-H2O system to clear fault. If fault repeats, continue to recycle key until fault clears. See SERVICE INDICATOR CODES for further detail.OPERATIONFIG. 386. Push the directional lever forward to go forward (Figure 39). Pull the lever back to maneuver machine in reverse. Lift squeegee assembly when backing machine.FIG. 364. Lower the squeegee assembly to floor by stepping on foot pedal (Figure 37). To raise squeegee assembly, place foot under foot pedal and lift. The vacuum motor will automatically start when squeegee is lowered to floor.FIG. 397. To begin scrubbing, pull the start bail (Figure 40).FIG. 375. Press the 1-STEP button to activate the scrub function (Figure 38). The scrub head will lower to floor.FIG. 40Nobles Speed Scrub 500 (11-2022)19OPERATION8. Adjust the scrubbing speed by turning the speed dial to the desired speed (Figure 41).FIG. 419. To stop scrubbing, release the start bail, press the 1-STEP button and raise the squeegee assembly off floor. Turn key off and set parking brake, if equipped.NOTE: To pick up any remaining water left on floor after scrub head is raised continue to drive machine forward with squeegee down.EMERGENCY SHUT-OFF BUTTON Push the emergency shut-off button in the event of an emergency (Figure 42). This red button shuts off all power to machine. To regain power, turn the button clockwise and restart the key.WHILE OPERATING MACHINEWARNING: Flammable materials or reactive metals can cause an explosion or fire. Do not pick up.1. Overlap each scrub path by 2 inches/5 cm.2. Keep machine moving to prevent damage to floor finish.3. Wipe squeegee blades with a cloth if blades leave streaks.4. Avoid bumping the machine into posts and walls.5. When draining and refilling machine, always top off the optional Severe Environment tank with detergent.FOR SAFETY: When operating machine, the machine may only be operated on gradients up to 2%.6. Pour a recommended foam control solution into the recovery tank if excessive foam appears.ATTENTION: Foam buildup will not activate the float shut-off screen, vacuum motor damage will result.7. Use the double scrubbing method for heavily soiled areas. First scrub the area with the squeegee up, let solution set for 3-5 minutes, then scrub the area a second time with squeegee down.8. Orbital Scrub Head Model - Use caution when working near the tile cove (Figure 43) and floor mounted fixtures such as pedestal sinks and other breakable items. Keep the metal scrub head edge away to avoid possible damage.FIG. 4220Tile CoveFIG. 439. When leaving the machine unattended, park on level surface, turn machine off, remove key and set the parking brake, if equipped.10. Do not operate machine in areas where the ambient temperature is above 110ºF/43ºC or below freezing 36ºF/2ºC.Nobles Speed Scrub 500 (11-2022)CIRCUIT BREAKER PANELThe machine is equipped with resettable circuit breakers to protect the machine from a current overload (Figure 44). If a circuit breaker trips, disconnect the battery cable connection and reset the breaker by pressing the reset button after the breaker has cooled down. Reconnect the battery cable connection. If the circuit breaker does not reset or continues to trip contact service personnel.OPERATIONHOUR METER The hour meter records the number of hours the machine has been operated. Use the hour meter to perform specific maintenance procedures and to record service history (Figure 45).Circuit BreakerCB1 CB2CB3 CB4 CB5 CB6 CB7FIG. 44Rating 4A 10 A10 A 20 A 25 A 25 A 60 ACircuit protectedKey switch, circuit ec-H2O system, automatic battery watering system Scrub head lift actuator Vacuum motor Left brush motor Right brush motor PropelFOR SAFETY: When servicing machine, all repairs must be performed by trained personnel.FIG. 45DRAINING TANKSFOR SAFETY: Before leaving or servicing machine, stop on level surface, turn off machine, remove key and set parking brake if equipped.DRAINING RECOVERY TANK Drain and clean the recovery tank after each use. 1. Transport the machine to drain area. 2. Remove the recovery tank drain hose from storagehook and pinch hose as shown (Figure 46). Over a drain basin, remove cap and slowly release the pinched hose to drain.Nobles Speed Scrub 500 (11-2022)FIG. 46NOTE: When using a bucket to drain the machine, do not use the same bucket to fill the solution tank.21OPERATION3. Remove and clean the float shut-off screen (Figure 47).3. Rinse solution tank with clean water (Figure 50).FIG. 474. Rinse out the recovery tank with clean water and wipe clean of any soil residue (Figure 48).FIG. 504. Remove the solution tank filter and clean screen after every 50 hours of use (Figure 51). Solution filter is located under machine at rear. Drain solution tank before removing filter.FIG. 48DRAINING SOLUTION TANK Drain the solution tank daily. 1. Transport the machine to drain area.FOR SAFETY: Before leaving or servicing machine, stop on level surface, turn off machine, remove key and set parking brake if equipped.2. To drain remaining water from solution tank, pull the solution tank level hose from the accessory rail (Figure 49). Firmly reconnect the hose to the accessory rail after draining tank.FIG. 51FIG. 4922Nobles Speed Scrub 500 (01-2017)OPERATIONSERVICE INDICATOR CODESWhen the machine or battery charger detects a fault, the service indicator will flash. A fault code will be provided to determine problem as described below.Flashing service indicatorFlashing LED fault codeLED Fault Code= Flashing S S S S S S S S SS S S S S S S S S S S S S S S S S S S S S S S SS SCAUSE Emergency shut-off button activatedHead lift actuator relay wiring problemSolution valve wiring, connector or control board problem Solution valve over current.Brush motor relay wiring, connector or control board problem Head lift actuator relay wiring, connector or control board problem Propel circuit breaker trippedPropel motor wiring, connector or control board problem Propel faultsBattery watering pump wiring, connector or control board problem. Brush motor relay short faultStart bail is pulled or obstructed before turning machine on. Battery watering pump board fault ec-H2O pump control board fault Battery watering system faultCharger communication fault Scrub control board communication fault ec-H2O system communication fault Battery watering CAN faultSOLUTION Release emergency shut-off button and restart machine Check connections. Contact service.Check connections. Contact serviceContact serviceContact serviceContact serviceReset circuit breaker. If fault repeats, contact service. Contact serviceRestart machine. If fault repeats, contact service. Contact serviceCheck pad for floor type. If fault repeats contact service. Release start bail or remove bail obstruction before turning machine on. Disconnect battery cable connection and contact service to replace control board. Contact serviceRestart. If fault repeats, contact service.Nobles Speed Scrub 500 (11-2022)23OPERATIONON-BOARD BATTERY CHARGER SERVICE INDICATOR CODESLED Fault Code= Flashing S S S S SSS S SCAUSE Charger error condition. Charger timer exceeded maximum charging time. Interrupts charging cycle. Charger is not connected to battery packCharger overheatedS S Charger communication faultSOLUTION Contact service Replace batteriesCheck cable connectionsLet charger cool. Move to well ventilated area. Charge batteries in areas with temperatures 80F/27C or less. If fault persists, contact service. Restart charger. If fault code persists, contact service.ec-H2O SYSTEM SERVICE INDICATOR CODES - OPTIONFlashing service indicatorFlashing LED faultcodeSolid or blinking Redec-H2O indicatorLED Fault Code= Flashing S SS S SS S S S SSS SCAUSE ec-H2O system communication fault.ec-H2O pump wiring, connector or control board problem. ec-H2O pump over currentec-H2O pump shorted faultec-H2O circuit breaker trippedecH2O indicator solid redecH2O indicatorblinking red*ecH2O indicator blinking blue/redec-H2O electrical fault ec-H2O system water and plumbing fault Water system conditioning cartridge expiredSOLUTION Restart. If fault code persists, contact service. Contact serviceContact service Contact service Reset circuit breaker. If trip repeats, contact service. Contact serviceContact serviceReplace water conditioning cartridge.*Verify if cleaning detergent was added to solution tank. If ec-H2O system was operated with cleaning detergent,drain solution tank, add clear water and operate the ec-H2O system until the fault code clears. If fault repeats, continue to recycle key until fault clears.24Nobles Speed Scrub 500 (11-2022)MAINTENANCE CHART3MAINTENANCE1157462 138 14131 Interval Daily1310121 9PersonResp. KeyDescriptionO1 PadsO1 BrushesO2 Cylindrical brushesO3 Recovery tankOOOOOOWeeklyOO50 HoursOOOO100 HoursO200 HoursO750 HoursT1250 Hours TTT4 Solution tank 5 Automatic battery watering tank (option) 6 Squeegee 7 Batteries 8 Debris trough 9 Scrub head skirt 7 Battery cells 6 Squeegee assembly drip trap reservoir 2 Cylindrical brushes. 2 Cylindrical scrub head 3 Recovery tank lid seal 10 Solution tank filter 7 Battery watering system (option) 7 Batteries, terminals and cables 11 Vacuum motor 12 Propel motor 13 Brush motor 14 Brush beltO = Operator T = Trained PersonnelProcedure Check, flip or replace Check, clean Check, clean Drain, rinse, clean float shut-off screen and debris tray Drain, rinse Check, refill Clean, check for damage and wear Charge if necessary Clean Check for damage and wear Check electrolyte level Check, clean Rotate brushes. Check for wear Clean underside of scrub head Check for wear. Remove and clean Check hoses for damage and wear Check and clean Replace carbon brushes Replace carbon brushes Replace carbon brushes Replace beltNobles Speed Scrub 500 (01-2017)25MAINTENANCEMACHINE MAINTENANCETo keep the machine in good working condition, simply perform the following maintenance procedures. FOR SAFETY: Before leaving or servicing machine, stop on level surface, turn off machine, remove key and set parking brake if equipped. FOR SAFETY: When servicing machine wear personal protection equipment as needed. All repairs must be performed by trained personnelAFTER DAILY USE 1. Drain and rinse out the recovery tank (Figure 52).See DRAINING TANKS.4. Disk scrub head - Turn pad over or replace when worn (Figure 55).FIG. 555. Replace brushes when they no longer clean effectively or when the bristles are worn to the yellow indicator (Figure 56).FIG. 522. Remove and clean the float shut-off screen (Figure 53).FIG. 56Orbital scrub head - Turn the working pad over or replace when worn (Figure 57).FIG. 533. Drain and rinse out the solution tank (Figure 54).FIG. 57FIG. 5426Nobles Speed Scrub 500 (09-2020)6. Wipe the squeegee blades clean. Inspect blades for wear and damage (Figure 58). Rotate blade ifworn. See SQUEEGEE BLADE REPLACEMENT.MAINTENANCE9. Cylindrical brush scrub head - Remove and clean debris trough (Figure 61).FIG. 587. Clean scrub head skirt. Check for wear or damage (Figure 59). Replace if worn or damaged.FIG. 6110. Automatic battery watering option - Refill tank with distilled water (Figure 62). Replace cap.FIG. 598. Clean the outside surface of the machine with an all purpose cleaner and damp cloth (Figure 60).FOR SAFETY: When servicing machine, do not power spray or hose off machine. Electrical malfunction may occur. Use damp cloth.FIG. 6211. Charge batteries (Figure 63). See BATTERIES.FIG. 60FIG. 63ATTENTION: Do not disconnect battery cables while charger is plugged in, circuit board damage may result.Nobles Speed Scrub 500 (09-2020)27MAINTENANCEAFTER WEEKLY USE 1. Check the electrolyte level in all batteries (Figure64). See BATTERIES. NOTE: If machine is equipped with the automatic or manual battery watering system, See BATTERIES.2. Cylindrical brushes - Rotate brushes from front to rear (Figure 67). Replace brushes when they no longer clean effectively.FIG. 642. Remove the drip trap cover from the squeegee assembly and clean reservoir (Figure 65).FIG. 673. Cylindrical scrub head - Remove debris buildup from underside of scrub head, including the idler plates and drive hubs (Figure 68).FIG. 65AFTER EVERY 50 HOURS OF USE1. Drain solution tank. Remove the solution tank filter and clean screen (Figure 66). Turn the filter bowl counter-clockwise to remove.FIG. 68AFTER EVERY 100 HOURS OF USE If machine is equipped with the optional battery watering system, check hoses for leaks, loose hose connections and for damage or wear (Figure 69). Replace system if damaged.FOR SAFETY: When servicing batteries, wear personal protection equipment as needed. Avoid contact with battery acid.FIG. 6628FIG. 69 Nobles Speed Scrub 500 (09-2020)ELECTRIC MOTORSReplace motor carbon brushes as indicated. Contact trained personnel for carbon brush replacement.Carbon Brush Replacement Vacuum motor Propel motor Disk brush motors Cylindrical brush motors Orbital brush motorHours 750 1250 1250 1250 1250BELTS (Cylindrical Brush Model)FOR SAFETY: Before leaving or servicing machine, stop on level surface, turn off machine, remove key and set parking brake if equipped.Replace belts every 1250 hours. Contact trained personnel for belt replacement (Figure 70).FIG. 70MAINTENANCENobles Speed Scrub 500 (01-2017)29MAINTENANCEBATTERIESFOR SAFETY: Before servicing machine, stop on level surface, turn off machine, remove key and set parking brake if equipped.The lifetime of the batteries depends on their proper maintenance. To get the most life from the batteries;S Do not charge standard wet lead-acid batteries morethan once a day and only after running the machine for a minimum of 15 minutes. TPPL batteries can be opportunity charged during the day to extend run time.S Do not leave the batteries partially discharged forlong period of time.S Only charge the batteries in a well-ventilated area toprevent gas build up.S Charge batteries in areas with temperatures between32ºF/0ºC and 80ºF/27ºC.S Allow the charger to complete charging the batteriesbefore re-using the machine.S Maintain the proper electrolyte levels of flooded (wet)batteries by checking levels weekly.Your machine is equipped with either flooded (wet) lead-acid or maintenance-free (Sealed AGM/TPPL) batteries supplied by Tennant.FOR SAFETY: When servicing machine, keep all metal objects off batteries. Avoid contact with battery acid.MAINTENANCE-FREE BATTERIESMaintenance-free (Sealed AGM/TPPL) batteries do not require watering. Cleaning and other routine maintenance is still required.FLOODED (WET) LEAD-ACID BATTERIES The flooded (wet) lead-acid batteries require routine watering as described below. Check the battery electrolyte level weekly.NOTE: If machine is equipped with the automatic or manual battery watering system, proceed to the BATTERY WATERING SYSYEM instructions.The electrolyte level should be slightly above the battery plates as shown before charging (Figure 71). Add distilled water if low. DO NOT OVERFILL. The electrolyte will expand and may overflow when charging. After charging, distilled water can be added up to about 3 mm (0.12 in) below the sight tubes.Before ChargingAfter ChargingFIG. 71NOTE: Make sure the battery caps are in place while charging. There may be a sulfur smell after charging batteries. This is normal.CHECKING CONNECTIONS / CLEANING (ALL BATTERY TYPES)After every 200 hours of use, check for loose battery connections and clean the surface of the batteries, including terminals and cable clamps to prevent battery corrosion. Use a scrub brush with a strong mixture of baking soda and water (Figure 72). Do not remove battery caps when cleaning batteries.FIG. 72CHARGING BATTERIESThe charging instructions in this manual are intended for the battery charger supplied with your machine. The use of other battery chargers that are not supplied and approved by Tennant are prohibited.If your machine is equipped with an off-board battery charger refer to the charger's owners manual for operating instructions. Contact distributor or Tennant for battery charger recommendations if machine is not equipped with charger.30Nobles Speed Scrub 500 (09-2020)FOR SAFETY: The use of incompatible battery chargers may damage battery packs and potentially cause a fire hazard.IMPORTANT NOTICE: The battery charger is set to charge the battery type supplied with your machine. If you choose to change to a different battery type or capacity (i.e. flooded (wet) lead-acid, maintenance-free, sealed, AGM batteries, etc.), the charger's charging profile must be changed to prevent battery damage. See BATTERY CHARGER SETTINGS.1. Transport the machine to a well-ventilated area.WARNING: Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks and open flame away when charging.2. Park the machine on a flat, dry surface, turn off machine and remove key.FOR SAFETY: When servicing batteries, stop on level surface, turn off machine, remove key and set parking brake if equipped.3. If the machine is equipped with flooded (wet) leadacid batteries check the battery electrolyte level weekly before charging. For models equipped with the automatic battery watering system, check if the automatic battery water tank needs refilling. Add distilled water if low.4. For models equipped with an on-board charger, remove the charger's power cord from the storage hooks and plug power cord into a properly grounded wall outlet (Figure 73).MAINTENANCEFIG. 745. The charger will automatically begin charging and and shut off when fully charged. The maximum charging cycle may take up to 6-12 hours depending on battery type. On-board battery charger: The battery discharge indicator lights will ripple back and forth during the charging cycle. When all five lights repeatedly flash two times, the charging cycle is complete (Figure 75).FIG. 75ATTENTION: Do not disconnect battery cables while charger is plugged in, circuit board damage may result. 6. After charging batteries unplug the power supplycord and wrap cord around the cord hooks (Figure 76). For models equipped with an off-board charger, always disconnect the AC power supply cord first before disconnecting charger from machine (Figure 76).FIG. 73For models equipped with off-board chargers, first connect the charger's DC cord into the machine's battery charge receptacle then plug the AC power supply cord into a properly grounded wall outlet (Figure 74). Refer to the off-board battery charger's owner manual for operating instructions.FOR SAFETY: Do not disconnect the off-board charger's DC cord from the machine's receptacle when the charger is operating. Arcing may result. If the charger must be interrupted during charging, disconnect the AC power supply cord first.Nobles Speed Scrub 500 (11-2022)FIG. 7631MAINTENANCEBATTERY CHARGER SETTINGSThe battery charger is set to charge the battery type supplied with your machine. If you choose to change to a different battery type or capacity, the charger's charging profile must be changed to prevent battery damage. The machine's battery discharge indicator (BDI) must also be reprogrammed to match battery type to prevent battery damage and/or short run-time.NOTE: For machines shipped without batteries, the battery discharge indicator and the on-board battery charger are set for GEL batteries as the default. If you choose to use a different battery type, the settings must be changed as described as below.NOTE: For models shipped without batteries and an Off-Board Charger, the off-board battery charger is set for wet lead-acid batteries from the factory. The machine's battery discharge indicator is set for GEL batteries as the default. The battery discharge indicator must be reprogrammed to match charger settings, contact service.IRIS MODELS: For models equipped with capability to report battery charging data via IRIS, Tennant recommends using the same battery type. If a different amp hour or battery type is desired, contact Tennant Service Department.OFF-BOARD BATTERY CHARGER: To change the off-board battery charger settings, refer to the off-board charger's owner manual.To reprogram the machine's battery discharge indicator (BDI), service application software is required, contact service.ON-BOARD BATTERY CHARGER: To change the on-board battery charger settings, service application software required, contact service.As an alternative, the charger profile may be manually changed. See CHANGING ON-BOARD BATTERY CHARGER SETTINGS. The battery discharge indicator will automatically reprogram to match battery type when the battery charger profile is changed.NOTE: TPPL batteries come with an unique battery charger that is only used with TPPL batteries. It's not intended to be changed.CHANGING ON-BOARD BATTERY CHARGER SETTINGS To manually change the on-board battery charger settings for a different battery type, carefully follow instructions as described below :NOTE: The manual method is only an alternative if unable to change setting by use of the Service Application Software performed by Service.1. Disconnect the battery cable connection at machine (Figure 77).32FOR SAFETY: When servicing machine, stop on level surface, turn off machine, remove key and set parking brake if equipped.FIG. 772. Carefully peel back the charger display label to access the dial settings (Figure 78).FIG. 783. Using a small standard screwdriver, turn the dial to the appropriate battery type according to the following chart (Figure 79).FIG. 79Dial PositionBattery Description Settings with AH Ranges0CAN-BUS setting*1Wet, Trojan 180-260 AH2Wet, Trojan 270-360 AH3Wet, Enersys/Tab 200-350 AH4AGM, Tianneng 180-260 AH5AGM, Discover 200-350 AH6Gel, Sonnenschein 80-150 AH* The CAN-BUS setting, dial position "0", is the software setting that is programmed to match battery type supplied with machine. When the dial is manually changed to a different setting, it should not be reset back to "0" otherwise battery damage may result. Service Application Software is required to reset dial back to "0". Contact Service.4. Re-apply the display label.5. To set the BDI for the new battery type, plug the on-board battery charger cord into an electrical outlet. The machine's software will automatically reprogram the BDI to the new battery type.Nobles Speed Scrub 500 (09-2020)MANUAL BATTERY WATERING SYSTEM (Trojan Battery OPTION)The following instructions are for models equipped with the manual battery watering system option.The optional manual battery watering system provides a safe and easy way to maintain the proper electrolyte levels in your batteries. It is designed exclusively for Trojan flooded (wet) lead-acid batteries.Kit p/n 9021123MAINTENANCE3. If the level indicator has a low white float add water as described in the following instructions. (Figure 81).Low Float = Add WaterHigh Float = FullFIG. 814. Locate the battery fill hose coupler inside the battery compartment. Remove the dust cap and connect the hand pump hose (Figure 82).FOR SAFETY: When servicing machine, wear personal protection equipment as needed. Avoid contact with battery acid.Before using the battery watering system check hoses and connections for damage or wear.1. Fully charge batteries prior to using the battery watering system. Do not add water to batteries before charging, the electrolyte level will expand and may overflow when charging.2. After charging batteries, check the electrolyte level indicator on each battery cap. If any of the indicator floats are low, add water as described in the next step (Figure 80).FIG. 825. Submerge the other end of the hand pump hose into a bottle of distilled water (Figure 83).Distilled WaterFIG. 83Level Indicator FloatFIG. 80Nobles Speed Scrub 500 (11-2022)33MAINTENANCE6. Squeeze the bulb on the hand pump hose until firm. The indicator float will rise when full (Figure 84).Check the water level in the automatic watering tank periodically. Add distilled water when low (Figure 86).FOR SAFETY: When servicing machine, only use distilled water when filling the automatic battery watering tank.High Float = FullFIG. 847. After adding water, replace the dust cap on the battery watering distribution hose and store the hand pump hose inside the machine's battery compartment for future use.AUTOMATIC BATTERY WATERING SYSTEM (Trojan Battery OPTION)FOR SAFETY: Before leaving or servicing machine, stop on level surface, turn off machine, remove key and set parking brake if equipped.The automatic battery watering system is designed to automatically refill the batteries after the machine reaches a limited number of charge cycles. Do not remove battery caps and manually add water to the batteries.Check the automatic battery watering system for leaks, loose hose connections and for damage or wear. (Figure 85). Replace if damaged.FIG. 86The automatic battery watering indicator will also alert user to add distilled water when tank is empty (Figure 87). See CONTROL PANEL OPERATION for further details.FIG. 87To store machine equipped with the automatic battery watering system in freezing temperatures, see STORING MACHINE/FREEZE PROTECTION.FIG. 8534Nobles Speed Scrub 500 (11-2022)SQUEEGEE BLADE REPLACEMENTFOR SAFETY: Before leaving or servicing machine, stop on level surface, turn off machine, remove key and set parking brake if equipped.Each squeegee blade has four wiping edges. When the blades become worn, simply rotate the blades end-for-end or top-to-bottom for a new wiping edge. Replace blade if all four edges are worn.1. Remove the squeegee assembly from the machine.2. Fully loosen the two outside knobs on squeegee assembly. This will separate the spring loaded blade retainer from squeegee frame (Figure 88). To loosen the knobs quickly, squeeze the blade retainer and squeegee frame together.MAINTENANCE4. Rotate the rear blade to a new wiping edge and reinstall blade (Figure 90). Make sure to align the slots in the blade with retainer tabs.FIG. 905. Squeeze the squeegee frame and blade retainer together and re-tighten the two outside knobs (Figure 91).FIG. 883. Remove worn blade(s) from the blade retainer (Figure 89).FIG. 91FIG. 89Nobles Speed Scrub 500 (01-2017)35MAINTENANCEec-H2O WATER CONDITIONING CARTRIDGE REPLACEMENTFOR SAFETY: Before leaving or servicing machine, stop on level surface, turn off machine, remove key and set parking brake if equipped. The water conditioning cartridge is required to be replaced when it reaches its maximum water usage or expiration time of when the cartridge was activated, which ever comes first. The control panel will signal a code when it's time to replace cartridge. See CONTROL PANEL OPERATION for further details. Depending on machine usage, on average, a new cartridge can last anywhere from 12 months for heavy machine usage to 24 months for light machine usage. ATTENTION: During first time use and after replacing the water conditioning cartridge, the ec-H2O system will automatically override the selected solution flow rate for up to 75 minutes. 1. Park the machine on a level surface, remove thekey and set parking brake, if equipped. 2. Lift the recovery tank to access the ec-H2O waterconditioning cartridge (Figure 92). Drain recovery tank before lifting tank.FIG. 923. Disconnect the two hose connectors from the top of the cartridge by pressing the gray collars inward and pulling the connectors outward (Figure 93). Lift cartridge to remove.Gray Collar4. Fill in the installation date on the new cartridge label (Figure 94).FIG. 945. Install the new cartridge and reconnect the two hoses. Make sure the hose connectors are fully inserted into the cartridge.6. Reset timer for new cartridge.Carefully read and understand all steps first before performing procedure.a. Turn key on. b. Press and hold the service switch, located onthe ec-H2O module, for 10 seconds. After releasing service switch, the three solution flow indicator lights will begin to (ripple) move back and forth (Figure 95). c. Within 5 seconds after releasing the service switch, while the three indicator lights are moving back and forth, quickly press and release the solution flow button located on ec-H2O module (Figure 95). The three indicator lights will then blink three times to indicate timer has been reset. Repeat process if the three indicator lights do not blink three times.Service switch3 indicator lightsSolution flow buttonFIG. 95FIG. 9336Nobles Speed Scrub 500 (01-2017)MAINTENANCEMACHINE JACKINGFOR SAFETY: Before leaving or servicing machine, stop on level surface, turn off machine, remove key and set parking brake if equipped. Use the designated locations to jack up the machine for service (Figure 96). Empty the recovery and solution tanks and position the machine on a level surface before jacking. FOR SAFETY: When servicing machine, jack machine up at designated locations only. Support machine with jack stands. Use jack or hoist that will support the weight of the machine.FIG. 96TRANSPORTING MACHINEWhen transporting the machine by use of trailer or truck, carefully follow loading and tie-down procedure:1. Drain tanks, raise the scrub head and the remove squeegee assembly.2. Carefully load machine in trailer or on truck.FOR SAFETY: When loading/unloading, use a ramp that can support the machine weight and operator.FOR SAFETY: When loading/unloading, the machine may only be operated on gradients up to 2%.3. Once loaded, position the front of the machine up against the front of the trailer or truck. Lower the scrub head, turn key off and set parking brake, if equipped.4. Place a block behind each wheel (Figure 97).5. Using tie-down straps, secure the machine using the four tie-down brackets located on the machine frame (Figure 97). It may be necessary to install tie-down brackets to the floor of your trailer or truck.NOTE: When transporting machine in an open truck or trailer, secure recovery tank lid.ATTENTION: Do not use control console area or accessory storage rails for tie-down locations, damage may occur.FIG. 97Nobles Speed Scrub 500 (01-2017)37MAINTENANCESTORING MACHINEThe following steps should be taken when storing the machine for extended periods of time. 1. Charge the batteries before storing machine toprolong the life of the batteries. Recharge batteries once a month. 2. Disconnect batteries before storing. 3. Drain and rinse recovery tank and solution tank. 4. Store the machine in a dry area with squeegee and scrub head in the up position. ATTENTION: Do not expose machine to rain, store indoors. 5. Open the recovery tank lid to promote air circulation. 6. If storing machine machine in freezing temperatures, proceed to FREEZE PROTECTION. NOTE: To prevent potential machine damage store machine in a rodent and insect free environment.FREEZE PROTECTION Storing machine in freezing temperatures. 1. Completely drain solution tank and recovery tank. 2. Empty the water from the solution tank filter locatedunder machine. Replace filter (Figure 98).Models equipped with ec-H2O system - Turn machine and set the solution flow rate on and operate ec-H2O scrubbing to cycle antifreeze through system. Turn machine off when antifreeze is visible on the floor. This may take up to two minutes. 5. Models equipped with optional automatic battery watering tank - Lift tank from machine and empty the water from tank (Figure 99).FIG. 99Drain remaining water from system by removing the drain hose cap located below the tank (Figure 100). Leave cap off tank when draining system. After draining, replace cap on drain hose. IMPORTANT: DO NOT add antifreeze to the automatic battery watering tank.FIG. 983. Pour 1 gallon / 4 liters of propylene glycol based recreational vehicle (RV) antifreeze into the solution tank.4. Models not equipped with ec-H2O system - Turn machine on and operate the solution flow system. Turn the machine off when the antifreeze is visible on the floor.FIG. 1006. After storing machine in freezing temperatures, drain any remaining antifreeze from the solution tank. Add clean water to solution tank and to optional detergent tank and operate the machine to flush system.7. Refill the automatic battery watering tank with distilled water, if equipped.38Nobles Speed Scrub 500 (09-2020)MAINTENANCETROUBLESHOOTINGPROBLEM Service indicator icon is flashing ec-H2O icon is red or flashing red Machine will not operateOn-board battery charger will not operateMachine will not propelBrush motor will not operateVacuum motor will not operatePoor scrubbing performanceCAUSE Machine or on-board battery charger fault has been detected ec-H2O system fault has been detected Emergency shut-off button activated Machine fault detected Batteries discharged Loose battery cable(s) Faulty battery(s) Faulty key switch Faulty start bail switch Circuit breaker tripped Faulty control board Plug not connected to power supply Batteries over discharged Battery charger fault detected Faulty charger Faulty power supply cord Propel fault has been detected Circuit breaker tripped Faulty propel motor or wiring Worn carbon brushes in motor Brush motor fault has been detected. Faulty pad motor or wiring Circuit breaker tripped Worn carbon brushes in motor Broken or loose belt (cylindrical brush model) Squeegee assembly is raised off floor Vacuum motor fault has been detected Faulty vacuum motor or wiring Circuit breaker tripped Debris caught in brush/pad Worn brush/pad Incorrect brush pressure Wrong brush/pad type Low battery charge Uneven brush pressure Broken or loose belt (cylindrical brush model)SOLUTION See SERVICE INDICATOR CODESSee SERVICE INDICATOR CODESTurn button to reset See SERVICE INDICATOR CODES Recharge batteries Tighten loose cables Replace battery(s) Contact service Contact service Reset circuit breaker Contact service Check plug connection Replace batteries See SERVICE INDICATOR CODES Replace charger Replace power supply cord See SERVICE INDICATOR CODES Reset circuit breaker Contact service Contact service See SERVICE INDICATOR CODES Contact service Reset circuit breaker Contact service Contact serviceLower squeegee assembly to floor See SERVICE INDICATOR CODESContact service Reset circuit breaker Remove debris Replace brush/pad Adjust brush pressure Use correct brush/pad for application Recharge batteries Scrub head/brushes not level. Contact service Contact serviceNobles Speed Scrub 500 (01-2017)39MAINTENANCETROUBLESHOOTING - ContinuedPROBLEMCAUSETrailing water - poor or no water pickupFull recovery tank or excessive foam buildupLoose drain hose capWorn squeegee bladesClogged drip trap (Squeegee assembly)Clogged squeegee assemblyLoose vacuum hose connectionClogged vacuum hoseDamaged vacuum hoseClogged float shut-off screen in recovery tankRecovery tank lid not completely closedDefective seals on recovery tank lidLittle or no solution flow Empty solution tankLow solution flow rate setClogged solution tank filterPlugged solution supply lineAutomatic battery watering tank does not dispense waterTank is empty Defective pump Faulty control boardShort run timeLow battery chargeBatteries need maintenanceDefective battery or end of battery lifeBattery discharge indicator (BDI) programmed incorrectlyFaulty chargerBrush pressure set too highExcessive scrub head noise (Orbital model)Damaged scrub head isolatorsSOLUTION Drain recovery tankReplace cap on drain hose Rotate or replace squeegee blades Remove cover and cleanClean squeegee assembly Secure vacuum hose connection Flush vacuum hose Replace vacuum hose Clean screenCheck lid for obstructionsReplaced seal Refill solution tank Increase solution flow rate Clean filter Flush solution supply line Refill tank Contact service Contact service Charge batteries See BATTERIES Replace batteries See CHARGING BATTERIESReplace battery charger Lower brush pressure Replace isolators. Contact service40Nobles Speed Scrub 500 (09-2020)SPECIFICATIONSGENERAL MACHINE DIMENSIONS/CAPACITIES/PERFORMANCEMODEL26 in / 650 mm Dual Disk28 in / 700 mm Dual Disk32 in / 800 mm Dual DiskLength58.5 in / 1486 mm59.1 in / 1501 mm61.1 in / 1552 mmWidth27.5 in / 700 mm29.5 in / 750 mm33.5 in / 850 mmHeight43.3 in / 1100 mm43.3 in / 1100 mm43.3 in / 1100 mmWeight320 Ib / 145 kg330 Ib / 150 kg355 Ib / 161 kgWeight (with batteries)610 Ib / 277 kg620 Ib / 281 kg645 Ib / 293 kgGVW800 Ib / 363 kg810 Ib / 367 kg835 Ib / 379 kgSqueegee width38.3 in / 973 mm41.3 in / 1049 mm46.6 in / 1234 mmSolution tank capacity22.5 gal / 85 LRecovery tank capacity27 gal / 102 LAutomatic battery watering tank capacity0.61 gal / 2.3 LScrubbing path width26 in / 650 mm28 in / 700 mm32 in / 800 mmDown pressureLow: 65 lbs / 29.5 kg, High: 120 lbs / 54.5 kgLow: 70 lbs / 32 kg, High: 120 lbs / 54.5 kgLow: -75 lbs / 34 kg, High: 120 lbs / 54.5 kgScrubbing speed2.5 mph / 4.0 km/h (220 fpm / 67 mpm)Transport speed2.7 mph / 4.4 km/h (240 fpm / 73 mpm)Reverse speed Productivity rate - estimated actual ec-H2O productivity rate - est. actual11.6 mph / 2.6 km/h (144 fpm / 44 mpm)20,571 ft2/hr / 1911 m2/hr22,286 ft2/hr / 2070 m2/hr25,714 ft2/hr / 2389 m2/hr23,124 ft2/hr / 2148 m2/hr23,680 ft2/hr / 2200 m2/hr27,323 ft2/hr / 2538 m2/hrAisle turnaround width59 in / 1499 mm59.6 in / 1514 mm61.6 in / 1565 mmMaximum operating gradient2%Solution flow rateLow: .30 gpm / 1.1 L/min, Med: .40 gpm / 1.5 L/min, High: .50 gpm / 1.9 L/minec-H2O solution flow rateLow: .15 gpm / 0.57 L/min, Med: .22 gpm / 0.84 L/min, High: .30 gpm / 1.14 L/minLow: .22 gpm / 0.84 L/min, Med: .33 gpm / 1.25 L/min, High: .44 gpm / 1.67 L/minLow: .22 gpm / 0.84 L/min, Med: .33 gpm / 1.25 L/min, High: .44 gpm / 1.67 L/minBrush motor2-24 VDC, 0.75 hp/0.55 kW, 29 A, 220 rpmPropel motor24 VDC, 0.63 hp / 0.48 kW, 20AVacuum motor24 VDC, 0.46 hp / .34 kW, 14.3 AWater lift34 in / 864 mmec-H2O solution pump24 VDC, 2 A, 1.0 gpm / 3.8 L/min, min open flowAutomatic battery watering pump12 VDC, 4 A, 0.8 gpm / 3.0 L/min, min open flowMachine voltage24 VDCBattery capacity4-6V 225AH C/20 Wet, 4-6V 260AH C/20 Wet, 4-6V 220AH C/20 AGM, 2-12V 183AH C/20 TPPLTotal power consumption66 A nominal / 1.6 kWBattery Charger - on-board115-240VAC, 50/60Hz, 24VDC, 25ABattery Charger - smart off-board85-265VAC, 50/60Hz, 24VDC, 25AProtection gradeIPX3Sound pressure level LpA* Sound uncertainty KpA* Sound power level uncertainty LpA uncertainty KpA* Machine vibration at hand-arm* Ambient operating temperature67.4 dB(A) 0.8 dB(A)83.1 dB(A)67.4 dB(A) 0.8 dB(A)83.1 dB(A) <2.5 m/s2 Min: 36F/2C, Max: 110F/43C67.4 dB(A) 0.8 dB(A)83.1 dB(A)*Values per IEC 60335-2-72. Specifications are subject to change without notice.Nobles Speed Scrub 500 (09-2020)41SPECIFICATIONSGENERAL MACHINE DIMENSIONS/CAPACITIES/PERFORMANCE - ContinuedMODEL28 in / 700 mm Cylindrical Brush28 in / 700 mm OrbitalLength59.1 in / 1501 mm58.5 in / 1486 mmWidth30.7 in / 780 mm28 in / 710 mmHeight43.3 in / 1100 mm43.3 in / 1100 mmWeight370 Ib / 168 kg370 Ib / 168 kgWeight (with batteries)660 Ib / 299 kg660 Ib / 299 kgGVW850 Ib / 386 kg850 Ib / 386 kgSqueegee width46.6 in / 1234 mm41.3 in / 1049 mmSolution tank capacity22.5 gal / 85 LRecovery tank capacity27 gal / 102 LAutomatic battery watering tank capacity0.61 gal / 2.3 LScrubbing path width28 in / 700 mmDown pressureLow: 85 lbs / 38.5 kg High: 120 lbs / 54.5 kgLow: 110 lbs / 50 kg High: 170 lbs / 77 kgScrubbing speed2.5 mph / 4.0 km/h (220 fpm / 67 mpm)Transport speed2.7 mph / 4.4 km/h (240 fpm / 73 mpm)Reverse speed Productivity rate - estimated actual ec-H2O productivity rate - est. actual1.6 mph / 2.6 km/h (144 fpm / 44 mpm)22,286 ft2/hr / 2070 m2/hr20,260 ft2/hr / 1882 m2/hr23,680 ft2/hr / 2200 m2/hr21,527 ft2/hr / 2000 m2/hrAisle turnaround width59.6 in / 1514 mm59 in / 1499 mmMaximum operating gradient2%Solution flow rateLow: .30 gpm / 1.1 L/min, Med: .40 gpm / 1.5 L/min, High: .50 gpm / 1.9 L/minec-H2O solution flow rateLow: .22 gpm / 0.84 L/min, Med: .33 gpm / 1.25 L/min, High: .44 gpm / 1.67 L/minBrush motor2-24 VDC, 0.63 hp/0.47 kW, 23 A, 1500 rpm24 VDC, 0.75 hp/0.55 kW, 28 A, 2200 rpmPropel motor24 VDC, 0.63 hp / 0.48 kW, 20AVacuum motor24 VDC, 0.46hp / .34 kW, 14.3 AWater lift34 in / 864 mmec-H2O solution pump24 VDC, 2 A, 1.0 gpm / 3.8 L/min, min open flowAutomatic battery watering pump12 VDC, 4 A, 0.8 gpm / 3.0 L/min, min open flowMachine voltage24 VDCBattery capacity4-6V 225AH C/20 Wet, 4-6V 260AH C/20 Wet, 4-6V 220AH C/20 AGM, 2-12V 183AH C/20 TPPLTotal power consumption66 A nominal / 1.6 kWBattery Charger - on-board115-240VAC, 50/60Hz, 24VDC, 25ABattery Charger - smart off-board85-265VAC, 50/60Hz, 24VDC, 25AProtection gradeIPX3Sound pressure level LpA* Sound uncertainty KpA* Sound power level uncertainty LpA uncertainty KpA* Machine vibration at hand-arm* Ambient operating temperature68.3 dB(A) 0.8 dB(A)84.3 dB(A)<2.5 m/s2 Min: 36F/2C, Max: 110F/43C66.9 dB(A) 0.8 dB(A)83.4 dB(A)*Values per IEC 60335- 2- 72. Specifications are subject to change without notice.42Nobles Speed Scrub 500 (09-2020)MACHINE DIMENSIONSDUAL DISK MODEL27.5 in / 700 mm 26 in / 650 mm Model29.5 in / 750 mm 26 in / 700 mm Model33.5 in / 800 mm 26 in / 800 mm ModelSPECIFICATIONS43.3 in 1100 mm58.5 in / 1486 mm 26 in / 650 mm Model59.1 in / 1501 mm 28 in / 700 mm Model61.1 in / 1552 mm 32 in / 800 mm Model38.3 in / 937 mm 26 in / 650 mm Model41.3 in / 1049 mm 28 in / 700 mm Model46.6 in / 1234 mm 32 in / 800 mm ModelNobles Speed Scrub 500 (01-2017)43SPECIFICATIONSCYLINDRICAL BRUSH MODEL30.7 in / 780 mm59.1 in / 1501 mm43.3 in 1100 mm46.6 in / 1234 mm44Nobles Speed Scrub 500 (01-2017)ORBITAL PAD MODEL28 in / 710 mmSPECIFICATIONS58.5 in / 1486 mm43.3 in 1100 mm41.3 in / 1049 mmNobles Speed Scrub 500 (01-2017)45

References

Acrobat Distiller 21.0 (Windows)